Ford 2004 F-550 v.1 User Manual

Introduction 4Instrument Cluster 12Warning and control lights 12Gauges 15Entertainment Systems 19AM/FM stereo 19AM/FM stereo cassette 21AM/FM stereo w

These are some of the symbols you may see on your vehicle.Vehicle Symbol GlossarySafety AlertSee Owner’s GuideFasten Safety Belt Air Bag-FrontAir Bag-

If... Then...The driver’s safety belt is notbuckled before the vehicle hasreached at least 5 km/h (3mph) and 1-2 minutes haveelapsed since the ignitio

Reasons given... Consider...“I was in a hurry” Prime time for an accident.BeltMinder reminds us to take a fewseconds to buckle up.“Safety belts don’t

Deactivating/activating the BeltMinder featureRead steps1-9thoroughly before proceeding with thedeactivation/activation programming procedure.The Belt

• This will disable BeltMinder if it is currently enabled, or enableBeltMinder if it is currently disabled.7. Confirmation of disabling BeltMinder is

Failure to inspect and if necessary replace the safety beltassembly under the above conditions could result in severepersonal injuries in the event of

The National Highway Traffic Safety Administration (NHTSA)recommends a minimum distance of at least 25 cm (10 inches)between an occupant’s chest and t

Children and air bagsFor additional important safety information, read all information onsafety restraints in this guide.Children must always be prope

The air bags inflate and deflaterapidly upon activation. After air bagdeployment, it is normal to notice asmoke-like, powdery residue orsmell the burn

The diagnostic module monitors its own internal circuits and thesupplemental air bag electrical system wiring (including the impactsensors), the syste

Turning the passenger air bag off1. Insert the ignition key, turn theswitch to OFF position and hold inOFF position while removing thekey.2. When the

Vehicle Symbol GlossaryPower WindowsFront/RearPower Window LockoutChild Safety DoorLock/UnlockInterior LuggageCompartment ReleaseSymbolPanic Alarm Eng

If the OFF light is illuminated when the passenger air bag switchis in the ON position and the ignition switch is in ON, have thepassenger air bag swi

Read all air bag Warning labels in the vehicle as well as the otherimportant air bag instructions and Warnings in this Owner’s Guide.NHTSA deactivatio

Transport Canada deactivation criteria (Canada Only)1. Infant: An infant (less than 1 year old) must ride in the front seatbecause:• my vehicle has no

SAFETY RESTRAINTS FOR CHILDRENSee the following sections for directions on how to properly use safetyrestraints for children. Also see Air bag supplem

Child booster seatsChildren outgrow a typical convertible or toddler seat when they weigh40 pounds and are around 4 years of age. Although the lap/sho

Types of booster seatsThere are two types of belt-positioning booster seats:• Those that are backless.If your backless booster seat has aremovable shi

Follow all instructions provided by the manufacturer of thebooster seat.Never put the shoulder belt under a child’s arm or behind theback because it e

When installing a child safety seat:• Review and follow the informationpresented in the Air bagsupplemental restraint system(SRS) section in this chap

Installing child safety seats with combination lap and shoulderbelts1. Position the child safety seat in aseat with a combination lap andshoulder belt

3. While holding the shoulder andlap belt portions together, route thetongue through the child seataccording to the child seatmanufacturer’s instructi

WARNING LIGHTS AND CHIMESStandard instrument clusterHarley—Davidson instrument clusterWarning lights and gauges can alert you to a vehicle condition t

7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with knee on thechild seat.8. Al

The SuperCab rear seat has three straps behind the top of the seat backthat function as both routing loops for the tether straps and anchorloops.The t

4. You may need to pull the seatback forward to access the tetheranchors. Make sure the seat is locked in the upright position beforeinstalling the ch

Tether strap attachment rear SuperCab onlyThere are three loops of webbing just above the back of the rear seat(along the bottom edge of the rear wind

STARTINGPositions of the ignition1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning.2. LOCK, lo

Extended idling at high engine speeds can produce very hightemperatures in the engine and exhaust system, creating the riskof fire or other damage.Do

If starting a vehicle with an automatic transmission:1. Make sure the parking brake isset.2. Make sure the gearshift is in P(Park).If starting a vehic

• Turn the key to 4 (ON) withoutturning the key to 5 (START).Make sure the corresponding lights illuminate or illuminate briefly. If alight fails to i

Using the engine block heater (if equipped)Use of an engine block heater isstrongly recommended if you live ina region where temperatures reach-23° C

Four-wheel anti-lock brake system (ABS)Your vehicle is equipped with an Anti-lock Braking System (ABS). Thissystem helps you maintain steering control

damage your catalytic converter. Drive in a moderate fashion (avoidheavy acceleration and deceleration) and have your vehicle servicedimmediately.Unde

The BRAKE warning lamp in theinstrument cluster illuminates andremains illuminated until theparking brake is released.Pull the right side of the relea

If the power steering system breaks down (or if the engine is turnedoff), you can steer the vehicle manually, but it takes more effort.If the steering

Loaded vehicles, with a higher center of gravity, may handledifferently than unloaded vehicles. Extra precautions, such asslower speeds and increased

If the parking brake is fully released, but the brake warning lampremains illuminated, the brakes may not be working properly.See your dealer or a qua

(Overdrive)The normal driving position for thebest fuel economy. Transmissionoperates in gears one through four.(Overdrive) can be deactivatedby press

1 (First)• Provides maximum engine braking.• Allows upshifts by moving gearshift lever.• Will not downshift into 1 (First) at high speeds; allows for

P (Park)This position locks the transmission and prevents the rear wheels fromturning.To put your vehicle in gear:• Start the engine• Depress the brak

To activate Tow/Haul, press thebutton on the end of the gearshiftlever.• Gearshift lever type A• Gearshift lever type BThe TOW HAUL indicator light wi

Used for improved traction on slippery roads. Selecting 3 (Third)provides engine braking.2 (Second)Use 2 (Second) to start-up on slippery roads or to

To start the vehicle:1. Make sure the parking brake is fully set.2. Press the clutch pedal to the floor, then put the gearshift lever in theneutral po

Anti-lock brake system: If theABS light stays illuminated orcontinues to flash, a malfunction hasbeen detected, have the systemserviced immediately. N

Maximum downshift speeds16-speed transmissionShift from: Transfer case position (if equipped)22H or 4H 4LD(Overdrive) -472 km/h (45 mph) 26 km/h (16 m

Removing the keyTurn the ignition off, push therelease lever (located above theignition), then turn the key towardyou and remove the key.REVERSE SENSI

The RSS detects obstacles up to 2meters (6 ft.) from the rear bumperwith a decreased coverage area atthe outer corners of the bumper,(refer to the fig

FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED)For important information regarding safe operation of this typeof vehicle, see Preparing to drive your v

The 4WD system:• provides 4x4 High engagement and disengagement while the vehicle ismoving.• is operated by a rotary control located on the instrument

Using a manual 4WD system (if equipped)Note: Some noise may be heard as the 4WD system shifts or engages.This is normal.2H (2WD High) – For general on

Shifting from 4H (4WD High) to 2H (2WD High)Move the transfer case lever to 2H(2WD High) at a stop or anyforward speed up to 88 km/h (55mph).With the

4. Move the transfer case shift leverthrough N (Neutral) directly to 4H(4WD High) or 2H (2WD High).5. If the transfer case will notdisengage from 4L (

4H (4WD High) – For winter and off-road conditions. Sends power tofront and rear wheels.4L (4WD Low)– For low-speed off-road applications that require

4. Move the 4WD control to the 4x4LOW position.5. Hold the shift conditions until theLOW RANGE indicator lightilluminates.6. If the LOW RANGE indicato

Anti-theft system (if equipped):Flashes when the Securilock娂Passive Anti-theft System has beenactivated.Door ajar: Illuminates when theignition is in

Maintain steering wheel control at all times, especially in rough terrain.Since sudden changes in terrain can result in abrupt steering wheelmotion, m

Vehicles with a higher center of gravity such as utility andfour-wheel drive vehicles handle differently than vehicles with alower center of gravity.

Vehicles with a higher center of gravity such as utility andfour-wheel drive vehicles handle differently than vehicles with alower center of gravity.

Power is supplied to all four wheelsthrough a transfer case. On 4WDvehicles, the transfer case allowsyou to select 4WD when necessary.Information on t

Once through water, always try the brakes. Wet brakes do not stop thevehicle as effectively as dry brakes. Drying can be improved by movingyour vehicl

When climbing a steep slope or hill,start in a lower gear rather thandownshifting to a lower gear from ahigher gear once the ascent hasstarted. This r

Avoid sudden braking as well. Although a 4WD vehicle may acceleratebetter than a two-wheel drive vehicle in snow and ice, it won’t stop anyfaster, bec

Tires can be damaged during off-road use. For your safety, tires that aredamaged should not be used for highway driving because they are morelikely to

Failure to maintain your vehicle properly may void the warranty, increaseyour repair cost, reduce vehicle performance and operational capabilitiesand

Once through the water, always dry the brakes by moving your vehicleslowly while applying light pressure on the brake pedal. Wet brakes donot stop the

Speedometer: Indicates the current vehicle speed.Standard instrument clusterHarley—Davidson instrumentclusterEngine coolant temperaturegauge: Indicate

Exceeding the Safety Certification Label axle weight rating limitscould result in substandard vehicle handling, performance,engine, transmission and/o

GCW (Gross Combined Weight) – is the weight of the loaded vehicle(GVW) plus the weight of the fully loaded trailer.GCWR (Gross Combined Weight Rating)

Exceeding any vehicle weight rating limitation could result inserious damage to the vehicle and/or personal injury.Special loading instructions for ow

Towing a trailer places an additional load on your vehicle’s engine,transmission, axle, brakes, tires and suspension. Inspect thesecomponents carefull

F-250 Regular Cab PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with automatic transmission5.4L 3.73 6123 (135

F-250 SuperCab PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with manual transmission5.4L 3.73 6123 (13500) 33

F-250 SuperCab PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x4 with automatic transmission5.4L 3.73 6123 (13500)

F-250 Crew Cab PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x4 with manual transmission5.4L 3.73 6123 (13500) 30

F-350 Regular Cab Single Rear Wheel PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with automatic transmission5

F-350 Regular Cab Dual Rear Wheel PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with manual transmission5.4L 3

Tachometer: Indicates the enginespeed in revolutions per minute.Driving with your tachometerpointer continuously at the top ofthe scale may damage the

F-350 SuperCab Single Rear Wheel PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with manual transmission5.4L 3.

F-350 SuperCab Single Rear Wheel PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x4 with automatic transmission5.4L

F-350 SuperCab Dual Rear Wheel PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with automatic transmission5.4L 3

F-350 SuperCab Dual Rear Wheel PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x4 with automatic transmission5.4L 3

F-350 Crew Cab Single Rear Wheel PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with automatic transmission5.4L

F-350 Crew Cab Dual Rear Wheel PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with manual transmission6.8L 3.73

F-350 Crew Cab Dual Rear Wheel PickupEngine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x4 with manual transmission6.8L 3.73

F-350 Regular Chassis Cab Single Rear Wheel (Fifth WheelTowing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with ma

F-350 Regular Chassis Cab Dual Rear Wheel (Fifth WheelTowing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with auto

F-350 SuperCab Chassis Cab Single Rear Wheel (Fifth WheelTowing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x4 with m

Transmission fluid temperature gauge (automatic transmissiononly): If the gauge is in the:White area (normal) - thetransmission fluid is within thenor

F-350 Crew Cab Chassis Cab Single Rear Wheel (Fifth WheelTowing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with m

F-350 Crew Cab Chassis Cab Dual Rear Wheel (Fifth WheelTowing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x4 with man

F-450 SuperCab Chassis Cab Dual Rear Wheel (Fifth WheelTowing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with man

F-550 Regular Cab Chassis Cab Dual Rear Wheel (Fifth WheelTowing)Engine Rear axleratioMaximum GCWR -kg (lbs.)Maximumtrailer weight -kg (lbs.)4x2 with

Preparing to towUse the proper equipment for towing a trailer and make sure it isproperly attached to your vehicle. See your dealer or a reliable trai

Do not connect a trailer’s hydraulic brake system directly to yourvehicle’s brake system. Your vehicle may not have enoughbraking power and your chanc

• Your vehicle may be equipped with a temporary or conventional sparetire. If the spare tire is different in size (diameter and/or width), treadtype (

ALL REAR WHEEL DRIVE (RWD) VEHICLESThis applies to all cars and 4x2 trucks/sport utilities with rear wheeldrive capability.An example of recreational

• The Total Accessory Reserve Capacity (TARC) is shown on the lowerright side of the vehicle’s Safety Certification Label. This applies toFord-complet

Snowplowing with your air bag-equipped vehicleYour vehicle is equipped with a driver and passenger air bagSupplemental Restraint System (SRS) The SRS

AM/FM STEREO (IF EQUIPPED)1. Seek: Press/ to find thenext strong station down/up thefrequency band.2. Tune: Press/ to manuallychange radio frequency d

• If the vehicle is stuck, shift the transmission in a steady motionbetween forward and reverse gears. Do not rock the vehicle for morethan a few minu

GETTING ROADSIDE ASSISTANCETo fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program

U.S. Ford or Mercury vehicle customers who require roadside assistance,call 1–800–241–3673; Lincoln vehicle customers call 1–800–521–4140.Canadian cus

This switch is located in the frontpassenger’s footwell, by the kickpanel access cover.To reset the switch:1. Turn the ignition OFF.2. Check the fuel

Standard fuse amperage rating and colorCOLORFuseratingMinifusesStandardfusesMaxifusesCartridgemaxifusesFuse linkcartridge2A Grey Grey ———3A Violet Vio

To remove a fuse use the fuse pullertool provided on the fuse panelcover.The fuses are coded as follows.Fuse/RelayLocationFuse AmpRatingPassenger Comp

Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description10 10A* A/C clutch11 20A* Radio (main)12 20A* Cigar lighter / OBD II13 5A*

Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description31 15A* Clutch interlock switch (manualtransmissions only), Transmissionran

Fuse/RelayLocationFuse AmpRatingPassenger Compartment FusePanel Description108 — Not used109 30A** Heated seats110 50A** Ignition switch111 30A** 4WD/

• slowly move to a safe place on the side of the road.The use of tire sealants may damage your tires.Spare tire informationYour vehicle may be equippe

Seating and Safety Restraints 84Seating 84Safety restraints 91Air bags 104Child restraints 113Driving 124Starting 124Brakes 128Transmission operation

4. Memory preset buttons: To seta station: Select frequency bandAM/FM; tune to a station, press andhold a preset button until sound returns.5. Power/v

Removing the spare tire (with spare tire carrier only)1. The following tools are required to remove the spare tire:• one handle extension and onetypic

3. Fully insert the jack handlethrough the bumper hole and intothe guide tube. The key and lockwill engage with a slight push andcounterclockwise turn

3. Remove the jack, jack handle, lug wrench and spare tire from thestowage locations.4. Use the tip of the lug wrench to remove any wheel trim.5. Loos

• Front (4x2)• Front passenger side (4x4)• Front driver side (4x4)Make sure the jack fits into thenotched area next to the differentialhousing.2004 F2

• RearNever use the front or reardifferential as a jacking point.To lessen the risk ofpersonal injury, do not putany part of your body under thevehicl

The following steps apply to F350 Chassis Cab F450/F550 only:12. Slide the notched end of thejack handle over the release valveand use the handle to s

• Front passenger side (4x4)• Rear14. Insert the jack handle into thepump linkage.15. Use an up-and-down motionwith the jack handle to raise thewheel

The following steps apply to all vehicles:19. Remove the jack and fullytighten the lug nuts in the ordershown.20. Stow the flat tire. Refer toStowing

4. Check that the tire lies flat against the frame and is properlytightened. Try to push or pull, then turn the tire to be sure it will notmove. Loose

When a wheel is installed, always remove any corrosion, dirt orforeign materials present on the mounting surfaces of the wheelor the surface of the fr

AM/FM STEREO CASSETTE (IF EQUIPPED)1. Balance: Press to shift sound tothe left/right speakers.2. Fade: Press to shift sound to therear/front speakers.

Connecting the jumper cables1. Connect the positive (+) jumper cable to the positive (+) terminal ofthe discharged battery.Note: In the illustrations,

3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery.4. Make the final connection of the negative (-) cable to an ex

Jump starting1. Start the engine of the booster vehicle and run the engine atmoderately increased speed.2. Start the engine of the disabled vehicle.3.

3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery.4. Remove the jumper cable from the positive (+) terminal of

WRECKER TOWINGIf you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, y

An alternative for towing a 4x4 vehicle (with gasoline engine only) with amanual 4WD system is to:• put the transfer case in neutral, then put the 4WD

GETTING THE SERVICES YOU NEEDAt homeYou must take your Ford vehicle to an authorized Ford dealer forwarranty repairs. While any Ford dealership handli

In Canada:Customer Relationship CentreFord Motor Company of Canada, LimitedP.O. Box 2000Oakville, Ontario L6J 5E41-800-565-3673 (FORD)www.ford.caIf yo

In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action under the Magnuson-MossWarranty Act, or

The Dispute Settlement Board may not be available in all states. FordMotor Company reserves the right to change eligibility limitations, modifyprocedu

4. Tape AMS: In tape mode, pressand hold to activate AutomaticMusic Search (allows you to quicklylocate the beginning of the tape selection being play

What the Board needsTo have your case reviewed you must complete the application in theDSB brochure and mail it to the address provided on the applica

Every effort is made to decide the case within 40 days of the date thatall requested information is received by the Board. Since the Boardgenerally me

In the CAMVAP program, impartial third-party arbitrators conducthearings at mutually convenient times and places in an informalenvironment. These impa

ORDERING ADDITIONAL OWNER’S LITERATURETo order the publications in this portfolio, contact Helm, Incorporated at:HELM, INCORPORATEDP.O. Box 07150Detro

3. The vehicle is out of service for repair of nonconformities for a total ofmore than 30 calendar days (not necessarily all at one time)In the case o

WASHING THE EXTERIORWash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is

PAINT CHIPSYour dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam

• Cover the highlighted areas to prevent water damage when cleaningthe engine.• 5.4L V8/6.8L V10 gasoline enginesPLASTIC (NON-PAINTED) EXTERIOR PARTSU

INSTRUMENT PANEL AND CLUSTER LENSClean the instrument panel with a damp cloth, then dry with a dry cloth.• Avoid cleaners or polish that increase the

LEATHER SEATS (IF EQUIPPED, EXCEPT FOR THEKING RANCH F–250 AND F–350 CREWCAB)Your leather seating surfaces have a clear, protective coating over thele

13. AM/FM: Press to choose afrequency band in radio mode.14. Bass: Press/ todecrease/increase the bass output.15. Treble: Press/ todecrease/increase t

ScratchesIn order to lessen the appearance of certain scratches and other wearmarks, apply conditioner on the affected area following the sameinstruct

Motorcraft Vinyl Cleaner (Canada only) (CXC-93)Motorcraft Vinyl Conditioner (Canada only) (CXC-94)Motorcraft Deluxe Leather and Vinyl Cleaner (not ava

SERVICE RECOMMENDATIONSTo help you service your vehicle:• We highlight do-it-yourself items in the engine compartment for easylocation.• We provide a

Working with the engine on• Automatic transmission:1. Set the parking brake and shift to P (Park).2. Block the wheels.• Manual transmission:1. Set the

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT5.4L V8/6.8L V10 gasoline enginesRefer to the 6.0 Liter Power Stroke Direct Injection Turbo DieselOwne

WINDSHIELD WASHER FLUIDAdd fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely.Only use a washer

5. Locate and carefully remove theengine oil level indicator (dipstick).6. Wipe the indicator clean. Insert the indicator fully, then remove itagain.•

3. Recheck the engine oil level. Make sure the oil level is not above theMAX mark on the engine oil level indicator (dipstick).4. Install the indicato

BATTERYYour vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice.How

When lifting a plastic-cased battery, excessive pressure on theend walls could cause acid to flow through the vent caps,resulting in personal injury a

1. Balance: Press / to shiftsound to the left/right speakers.2. Fade: Press/ to shiftsound to the front/rear speakers.3. SCN (Scan): Press to hear abr

• Always dispose of automotivebatteries in a responsible manner.Follow your local authorizedstandards for disposal. Call yourlocal authorized recyclin

When the engine is cold, check thelevel of the engine coolant in thereservoir.• The engine coolant should be at the “cold fill level” or within the “c

Do not put engine coolant in the windshield washer fluidcontainer. If sprayed on the windshield, engine coolant couldmake it difficult to see through

1. Before you begin, turn the engine off and let it cool.2. When the engine is cool, wrap a thick cloth around the coolantpressure relief cap on the c

Fill your engine coolant reservoir as outlined in Adding engine coolantin this chapter.Severe climatesIf you drive in extremely cold climates (less th

How fail-safe cooling worksIf the engine begins to overheat:• The engine coolant temperaturegauge will move to the red (hot)area.• Theand symbol willi

5. Re-start the engine and take your vehicle to a service facility.Driving the vehicle without repairing the engine problemincreases the chance of eng

• Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kindcan lead to eye and respiratory tract irritation. In severe cases,excessive or p

Fuel Filler CapYour fuel tank filler cap has an indexed design with a 1/8 turn on/offfeature.When fueling your vehicle:1. Turn the engine off.2. Caref

Repairs to correct the effects of using a fuel for which your vehicle wasnot designed may not be covered by your warranty.Octane recommendationsYour v

11. Tune / Discs: In radio mode,press to move up or down thefrequency band in individualincrements.12. Seek: Press and releaseSEEK/ for previous/nexts

If you have run out of fuel:• You may need to cycle the ignition from OFF to ON several times afterrefueling, to allow the fuel system to pump the fue

For consistent results when filling the fuel tank:• Turn the engine/ignition switch to the off position prior to refueling,an error in the reading wil

Habits• Smooth, moderate operation can yield up to 10% savings in fuel.• Steady speeds without stopping will usually give the best fueleconomy.• Idlin

• Adding certain accessories to your vehicle (for example bugdeflectors, rollbars/light bars, running boards, ski/luggage racks) mayreduce fuel econom

If other than Ford, Motorcraft or Ford-authorized parts are used formaintenance replacements or for service of components affectingemission control, s

3. The fuel cap may not have been securely tightened.These temporary malfunctions can be corrected by filling the fuel tankwith good quality fuel and/

CHECKING AND ADDING POWER STEERING FLUIDCheck the power steering fluid.Refer to the scheduled maintenanceguide for the service intervalschedules. If a

CLUTCH FLUID (IF EQUIPPED)Check the clutch fluid level. Refer to the scheduled maintenance guidefor the service interval schedules.Use only a DOT 3 br

TRANSMISSION FLUIDChecking automatic transmission fluid (if equipped)Refer to your scheduled maintenance guide for scheduled intervals forfluid checks

Correct fluid levelThe transmission fluid should be checked at normal operatingtemperature 66°C-77°C (150°F-170°F) on a level surface. The normalopera

PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD (IF EQUIPPED)1. Power/volume: Press to turnON/OFF; turn to increase/decreasevolume.2. Scan: Press to hear a br

If an overfill occurs, excess fluidshould be removed by a qualifiedtechnician.An overfill condition oftransmission fluid may causeshift and/or engagem

Checking and adding manual transmission fluid (if equipped)1. Clean the filler plug.2. Remove the filler plug andinspect the fluid level.3. Fluid leve

Checking and adding transfer case fluid (if equipped)1. Clean the filler plug.2. Remove the filler plug andinspect the fluid level.3. Add only enough

AIR FILTER MAINTENANCERefer to the scheduled maintenance guide for the appropriate intervalsfor changing the air filter element.When changing the air

INFORMATION ABOUT UNIFORM TIRE QUALITY GRADINGNew vehicles are fitted with tires thathave a rating on them called TireQuality Grades. The Quality grad

Temperature A B CThe temperature grades are A (the highest), B and C, representing thetire’s resistance to the generation of heat and its ability to d

• B-pillar: The structural member at the side of the vehicle behind thefront door.• Bead area of the tire: Area of the tire next to the rim.• Sidewall

4. R: Indicates a “radial” type tire.5. 15: Indicates the wheel or rim diameter in inches. If you change yourwheel size, you will have to purchase new

9. U.S. DOT Tire Identification Number (TIN): This begins with theletters “DOT” and indicates that the tire meets all federal standards. Thenext two n

13. Maximum Permissible Inflation Pressure: Tire manufacturesmaximum permissible pressure and/or the pressure at which themaximum load can be carried

CD units are designed to play commercially pressed 12 cm (4.75in) audio compact discs only. Due to technical incompatibility,certain recordable and re

Information on “T” type tiresT145/80D16 is an example of a tiresize.Note: The temporary tire size foryour vehicle may be different thanthis example.1.

Use the recommended cold inflation pressure for optimum tireperformance and wear. Under-inflation or over-inflation may causeuneven treadwear patterns

6. Visually inspect the tires to make sure there are no nails or otherobjects embedded that could poke a hole in the tire and cause an airleak.7. Chec

Tire and wheel alignmentA bad jolt from hitting a curb or pothole can cause the front end of yourvehicle to become misaligned or damage to your tires.

• Rear Wheel Drive (RWD)vehicles/Four Wheel Drive (4WD)vehicles (front tires at top ofdiagram)• DRW – Six tire rotationIf your vehicle is equipped wit

Sometimes irregular tire wear can be corrected by rotating the tires.Note: If your tires show uneven wear ask a qualified technician at areputable rep

Safety practicesDriving habits have a great deal to do with your tire mileage and safety.• Observe posted speed limits• Avoid fast starts, stops and t

The tires on your vehicle have all weather treads to provide traction inrain and snow. However, in some climates, you may need to use snowtires and ch

REFILL CAPACITIESFluidFord PartNameApplication CapacityFront axle Hypoid Gear OilSAE 90F-250/350(Dana 60 axle)2.7L (5.8 pints)F-350/450/550(Dana 60 ax

FluidFord PartNameApplication CapacityEngine oil(includes filterchange)-DieselengineRefer to your 6.0L Diesel SupplementFuel tank N/A Mid-ship tank(op

9. Clock: Press to toggle betweenstation mode and clock mode. Pressand hold to set the clock. PresstheSEEK to decrease hours orSEEKto increase hours.

1Your vehicle’s rear axle(s) may be filled with a synthetic lubricant thatmay require a lubricant change. Refer to the scheduled maintenanceguide. Axl

LUBRICANT SPECIFICATIONSItemFord partname orequivalentFord partnumberFordspecificationSpindle bearingHighTemperature4X4 Front Axleand WheelBearing Gre

ItemFord partname orequivalentFord partnumberFordspecificationEngine oilMotorcraft SAE5W-20 PremiumSynthetic BlendMotor Oil (US)Motorcraft SAE5W-20 Su

ItemFord partname orequivalentFord partnumberFordspecificationAutomatictransmission4R100(4–speed)MotorcraftMERCON威 ATF2XT-2-QDX MERCON威Automatictransm

ENGINE DATAEngine 5.4L V8 engine 6.8L V10 engineCubic inches 330 415Required fuel 87 octane 87 octaneFiring order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9

F250-Crew CabDimension Body styleCrew Cab4x2/ ShortboxCrew Cab4x4/ ShortboxCrew Cab4x2/ LongboxCrew Cab4x4/ Longbox(1) Overallheight1960 mm(77.2 in)20

F350–except Crew CabDimension Body styleChassisCab —RegularCabChassisCab —Super CabRegularCab StyleSideSuper CabStyle Side(1) Overallheight1924 mm(75.

Dimension Body styleChassisCab —RegularCabChassisCab —Super CabRegularCab StyleSideSuper CabStyle Side(5) Overalllength5744 mm(226.1in)a,b,c,d/6354 (2

DimensionBody styleCrew chassisCabCrew cab-shortboxCrew cab —long box(3) Overallwidth2031 mm(79.9 in)a,c/2380 mm(93.7 in)b/2405 mm(94.7 in)d2031 mm(79

Dimension Body styleRegularCabChassis 4x2RegularCabChassis 4x4Super CabChassis4x2/4x4Crew CabChassis4x2/4x4(4)Wheelbase3576 mm(140.8 in)4186 mm(164.8

The Dolby威 noise reduction system is manufactured under license fromDolby Laboratories Licensing Corporation. Dolby威 and the double-Dsymbol are regist

F550Dimension Body styleRegularCabChassisCab 4x2RegularCabChassisCab 4x4Crew CabChassisCab 4x2Crew CabChassisCab 4x4(1) Overallheight2076 mm(81.7 in)a

Dimension Body styleRegularCabChassisCab 4x2RegularCabChassisCab 4x4Crew CabChassisCab 4x2Crew CabChassisCab 4x4(5) Overalllength5744 mm(226.1 in)a635

IDENTIFYING YOUR VEHICLECertification labelThe National Highway Traffic SafetyAdministration Regulations requirethat a Certification label be affixedt

Vehicle identification number (VIN)The vehicle identification number isattached to a metal tag and islocated on the driver sideinstrument panel. (Plea

Transmission/Transaxle code designationsYou can find a transmission/transaxle code on the vehicle certificationlabel which is located on the door pill

Passenger car application:Code Transmission/Transaxle DescriptionFront wheel drive manual transaxleR5–speed overdrive (MTX75)W5–speed overdrive (M5)Fr

FORD ACCESSORIES FOR YOUR VEHICLEA wide selection of genuine Ford accessories are available for yourvehicle through your local authorized Ford or Ford

Step barsTonneau coversTruck capsWheelsInterior styleCell phone holdersConsolesElectrochromatic compass/temperature interior mirrorsFloor matsInterior

Peace of mindAirbag anti-theft locksFirst aid and safety kitsFull vehicle coversLocking gas capNavigation systemsRemote startVehicle security systemsF

AAccessory delay ...56Air bag supplemental restraintsystem ...104and child safety seats ..

Maintenance and Specifications 232Engine compartment 234Engine oil 235Battery 238Fuel information 246Air filter(s) 263Part numbers 277Refill capacitie

21. Seek: Press and releaseSEEK/ for previous/nextstrong station, selection or track.22. AM/FM: Press to selectAM/FM1/FM2 frequency band.PREMIUM IN-DA

waxing ...225wheels ...226wiper blades ...227Clock ...

recommendations ...237refill capacities ...278specifications ...281, 284Exhaust fumes ...

Infant seats(see Safety seats) ...116Inspection/maintenance (I/M)testing ...255Instrument panel

Power door locks ...73, 79Power point ...55Power steering ...130fluid, checking an

Traction-lok rear axle ...131Transfer casefluid checking ...262Transmissionautomatic operation ...51, 132brake

3. Comp (Compression): In CD mode, press to adjust the soft and loudpassages together for a more consistent listening level. Press the COMPcontrol unt

Show TYPE: Displays the station’s call letters and format.Compression: Brings soft and loud CD passages together for a moreconsistent listening level.

15. Shuffle: Press to play tracks inrandom order. Press SHUF to cyclethrough SHUF TRAC, SHUF DISC orSHUF OFF.16. Scan: Press to hear a briefsampling o

3. Turn the magazine (A) over.4. Using the disc holder releaseknob (C), pull the disc holder (B)out of the magazine.Do not pull too hard on the disc h

3. Insert the loaded magazine into the CD changer with the arrowpointing toward the changer.To remove discs:1. Slide the corresponding lever on the op

• Allow tapes which have been subjected to extreme heat, humidity orcold to reach a moderate temperature before playing.• Clean the cassette player he

HEATER ONLY SYSTEM(IF EQUIPPED)1. Fan speed adjustment: Controlsthe volume of air circulated in thevehicle.2. Temperature selection:Controls the tempe

To aid in side window defogging/demisting in cold weather:1. Select2. Set the temperature control to full heat3. Set the fan speed to HI4. Direct the

Operating tips• To reduce fog build up on the windshield during humid weather, placethe air flow selector in theposition.• To reduce humidity build up

CALIFORNIA Proposition 65 WarningWARNING: Engine exhaust, some of its constituents, andcertain vehicle components contain or emit chemicals known toth

HEADLAMP CONTROLTurns the lamps off.Turns on the parking lamps,instrument panel lamps, licenseplate lamps and tail lamps.Turns the headlamps on.Autola

Foglamp control (if equipped)The headlamp control also operatesthe foglamps. The foglamps can beturned on only when the headlampcontrol is in the, orp

High beamsPush the lever toward theinstrument panel to activate. Pullthe lever towards you to deactivate.Flash to passPull toward you slightly to acti

AIMING THE HEADLAMPSThe headlamps on your vehicle are properly aimed at the assembly plant.If your vehicle has been in an accident the alignment of yo

MAP LAMPS (IF EQUIPPED)With trip computerWithout trip computerTo turn on the map lamps, press the control next to each lamp.BULBSReplacing exterior bu

Function Number ofbulbsTrade numberHeadlamps (aerodynamic) 2 9007Headlamps (sealed beam) 2 H6054Park/turn 2 3157 AKSidemarker 2 194Tail/stop/turn/side

Handle a halogen headlamp bulb carefully and keep out ofchildren’s reach. Grasp the bulb only by its plastic base and donot touch the glass. The oil f

Replacing front parking/turn signal bulbs1. Make sure headlamp switch is in OFF position and open the hood.2. Remove the two screws andcarefully disen

3. Rotate the bulb socket counterclockwise and remove from lampassembly.4. Pull the bulb straight out of the socket.Install the new bulb(s) in reverse

Replacing roof marker bulbs1. Make sure the headlamp switch isin the OFF position.2. Remove the screw and lens fromthe lamp assembly.3. Pull the bulb

SAFETY AND ENVIRONMENT PROTECTIONWarning symbols in this guideHow can you reduce the risk of personal injury and prevent possibledamage to others, you

MULTI-FUNCTION LEVERWindshield wiper: Rotate the endof the control away from you toincrease the speed of the wipers;rotate towards you to decrease the

TILT STEERING WHEEL (IF EQUIPPED)To adjust the steering wheel:1. Pull and hold the steering wheelrelease control toward you.2. Move the steering wheel

Overdrive cancel(4–speed automatictransmission) (if equipped)To deactivate overdrive, press thetransmission control switch (TCS)located on the gearshi

Install a garage door opener (if equipped)The storage compartment can be used to hold a variety of aftermarketgarage door openers. To install your gar

With trip computerWithout trip computerNote: The moon roof will open to the “comfort” position first beforeopening all the way. The “comfort” position

When closing the moon roof, you should verify that it is free ofobstructions and ensure that children and/or pets are not in theproximity of the moon

One touch downAllows the driver’s window to openfully without holding the controldown. Press completely down onAUTO and release quickly. Pressagain to

Heated outside mirrors (if equipped)The main mirror glass is heatedautomatically to remove ice, mistand fog and activates when thevehicle is started.N

Clearance lamps (if equipped)Illuminates when the headlamps orparking lamps are switched on.This provides additional visibility ofyour vehicle to othe

POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED)The accelerator and brake pedalshould only be adjusted when thevehicle is stopped and the gearshiftlever is

SPECIAL NOTICESEmission warrantyThe New Vehicle Limited Warranty includes Bumper-to-BumperCoverage, Safety Restraint Coverage, Corrosion Coverage, and

3. Press the SET ACCEL controland release it.4. Take your foot off the acceleratorpedal.5. The indicator light on theinstrument cluster will turn on.N

Reducing speed while using speed controlThere are two ways to reduce a setspeed:• Press and hold the COASTcontrol until you get to thedesired speed, t

HOMELINK姞 WIRELESS CONTROL SYSTEM WITH TRAVELNOTE姞(IF EQUIPPED)The HomeLink威 Wireless Control System, located on the driver’s visor,provides a conveni

2. Position the end of your hand-held transmitter 2–8cm(1–3 inches)away from the HomeLink威 button you wish to program (located on yourvisor) while kee

Gate Operator & Canadian ProgrammingDuring programming, yourhand-held transmitter mayautomatically stop transmitting —not allowing enough time for

Erasing HomeLink姞 buttonsTo erase the three programmedbuttons (individual buttons cannotbe erased):• Press and hold the two outerHomeLink威 buttons unt

3. While a message is being recorded, the indicator light will be a solidred.4. If the message exceeds the available memory space, two tones willsound

CENTER CONSOLE (IF EQUIPPED)Your vehicle may be equipped with a variety of console features. Theseinclude:• Utility compartment withcassette/CD holder

The trip computer only operates with the ignition in the ON position.Trip computer features are as follows:Selectable featuresEnglish/metric displayPr

2. Press the E/M and MODEcontrols simultaneously. The displaywill illuminate the “AVG” indicator.While the indicator is lit, releaseboth controls to r

Special instructionsFor your added safety, your vehicle is fitted with sophisticated electroniccontrols.Please read the section Supplemental Restraint

CompassThe compass display is contained in the overhead console. The vehicleheading is displayed as one of N, NE, E, SE, S, SW, W and NW.The compass h

Compass calibration adjustmentPerform this adjustment in an open area free from steel structures andhigh voltage lines.For optimum calibration, turn o

TAILGATE LOCK (IF EQUIPPED)Your vehicle may be equipped with atailgate lock designed to preventtheft of the tailgate.• Insert ignition key and turn to

KEYSThe key operates all locks on your vehicle. In case of loss, replacementkeys are available from your dealer.You should always carry a second key w

Childproof door locks• When these locks are set, therear doors cannot be opened fromthe inside.• The rear doors can be openedfrom the outside when the

Your vehicle is equipped with a remote entry system which allows you to:• unlock the vehicle doors withouta key.• lock all the vehicle doors withouta

The UNLOCK feature will work again after:• a door has become ajar,• the ignition is turned to the ON position,• unlocking the vehicle using the keyles

2. Do not wipe off any grease on thebattery terminals on the backsurface of the circuit board.3. Remove the old battery.4. Insert the new battery. Ref

To program the keyless entrykeypads remote entry transmittersyourself:1. Ensure the vehicle iselectronically unlocked.2. Put the key in the ignition.3

• after 25 seconds of illumination.The dome lamp control (if equipped) must not be set to the OFFposition for the illuminated entry system to operate.

Using your vehicle with a snowplowFor more information and guidelines for using your vehicle with asnowplow, refer to the Driving chapter.Using your v

4. Press the power door unlock control three times.5. Turn the ignition back to ON. The horn will chirp.6. Press the unlock control, then press the lo

Tips:• Do not set a code that uses five of the same number.• Do not use five numbers in sequential order.• The factory set code will work even if you

Replacing the batteriesThe keyless entry keypad uses one coin-type three-volt lithium battery(Service Part Number 3L2W-19G545–A). This replacement bat

Replacing lost/damaged remote keyless entry keypadIf a keyless entry keypad has been lost or damaged, or you would like tobuy an additional keyless en

SEATINGNotes:Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in theevent of a

40/20/40 split bench seat (if equipped)• Lift the track release bar to movethe seat forward or backward.Ensure the seat is relatched intoplace.• Pull

To gain access to the storage compartment in your armrest, lift the latchto open the lid. The lid cannot be opened in the upright position.Captain’s c

Adjusting the front power seat (if equipped)The control is located on the outboard side of the seat cushion.Your vehicle will only be equipped with on

• Type APress the control to move the seatforward, backward, up or down.• Type BPress the control to move the seatforward or backward.Using the manual

HEAD RESTRAINTSThe purpose of these head restraints is to help limit head motion in theevent of a rear collision. To properly adjust your head restrai

Notice to owners with vehicles equipped with Power Take Off(PTO) capabilityRefer to the Driving chapter for more information and guidelines foroperati

2. Pull up on the lever located onthe side of the seat cushion torotate the cushion up until it locksinto a vertical storage position,gaining access t

To gain access to the 60/40 loadfloor, store the cushion in theupright locked position. Pull up onthe straps located at the sides of theload floor, an

Each seating position in your vehicle has a specific safety beltassembly which is made up of one buckle and one tongue thatare designed to be used as

The front outboard and rear outboard safety restraints in the vehicle arecombination lap and shoulder belts. The front outboard passenger andrear seat

How to use the automatic locking mode• Buckle the combination lap andshoulder belt.• Grasp the shoulder portion andpull downward until the entirebelt

BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED ifthe seat belt assembly “automatic locking retractor” feature orany other seat belt function is not oper

In the event of a collision, thecolored label (REPLACE BELT)may become visible. If this occurs,the safety belt must be replaced.Whenever the yellowpor

The driver and front outboard passenger safety belt system (includingretractors, buckles and height adjusters) must be replaced if the vehicleis invol

Position the safety belt height adjusters so that the belt restsacross the middle of your shoulder. Failure to adjust the safetybelt properly could re

• 2nd row center seating position (if equipped)The lap belt will not adjust automatically. To fasten, grasp the tongue,and with a continuous motion, p